Fero Labs

Fero Labs is a US industrial AI company founded in 2015 and headquartered in New York, with additional offices in Pittsburgh and Dusseldorf. It was built for process engineers in heavy industries such as steel, chemicals, cement and consumer packaged goods, who need to cut costs and emissions without compromising product quality.

The Fero Suite combines four AI modules: Fero Foundation for data preparation and process mapping, Fero Diagnostics for root-cause analysis, Fero Simulator for setpoint recommendations, and Fero Production for continuous in-spec optimization. Manufacturers including Covestro, Henkel, Gerdau, Vallourec, Celsa Nordic and Uniper use the platform to optimize production processes.

1. Fero Foundation: Prepares and maps plant data for AI-ready use.

2. Fero Diagnostics: Identifies root causes behind quality or yield issues.

3. Fero Simulator: Recommends precise setpoints to resolve process problems.

4. Fero Production: Keeps processes in-spec continuously in live operation.

5. Emissions & Cost Focus: Optimizes for cost and emissions together, not one at the expense of the other.

6. Heavy Industry Focus: Built for steel, chemicals, cement and CPG production lines.